OEM Casting/Machining Parts for Auto/Car/Truck/Forklift/Farm/Agricultural Vehicle/Michinery/Combine Harvester/Tractor/Trailer
Basic Info.
| Product Name | cast aluminium die /gravity/sand casting process |
| Material | Ferrous materials:cast iron, grey iron, ductile iron, austempered ductile iron , carbon steel,stainless steel, low alloy steel, high chromium/manganese steelNon-ferrous: aluminum alloy, copper alloy,brass, bronze titanium alloy |
| Process | Clay sand casting,Shell molding ,Lost foam casting,Resin sand casting, CNC machining |
| Equipment | Molding machine, lost foam casting production line, CNC machining center, general machine tools,CNC laser cutting machine,large-scale press machine |
| Finish | zinc phosphide, zinc plating, hot dip galvanized, e-coating, spray paint, black oxide coating ,anodized,passivation and others |
| Testing Instrument | Spectrum analyzer, tension tester, hardness tester, three coordinates measuring instrument, caliper, micrometer, dial gauge, microscope, roughness tester, salt spray testing machine, ultrasonic flaw detector, X-ray detection machine, magnetic particle flaw detector, air tightness testing machine, thickness gauge |
| Product Application | Engineering & mining works |
| Other main casting products | Auto parts,large mining equipment accessories, engineering machinery parts, valve parts, large diameter pipe fittings, , agricultural machinery parts,construction machinery, gear box,body case etc. |
Product Description
Ss304/316 Investment Casting Stainless Steel Forklift Parts
Productive Technology: Precision Investment Casting (Silcon Sol Process)
Material: Carbon steel; Stainless steel; Alloy steel.
Productive Process: Wax Mould-Shell Making-Dewaxing-Smelting&Casting-Shell Off-Blasting-Cutting&Polishing-Acid Washing-CNC Precised Machining
Casting facility: wax injector, electric furnace,heat treatment furnace,cutting head machine, shot-blasting machine, sand-blasting machine.
Machining facility: CNC,NC lathe,ordinary machine tools,linear cutting machine, NC milling machine, polishing machine.
Heat treatment:Normalizing/Quenching/Tempering.
Inspection facility: spectrometer, tensile test machine,impact tester, hardness test machine,CMM,PT.
Our advantages
1.Developing engineering and customed products as required.
2.We own R&D center could make the clients' ideas to be actual products with support from related engineers from different fields.
3.Experienced technical and inspection team.
4.The whole production cycle is monitored by our Quality Management System
5.Very strict with quality control and delivery time.
6.Regular production report.
Quality Control
We have a full set of quality control system to guarantee best product quality. Depending on the products, we can make different Item Testing Plan, Manufacturing procedure etc.
Raw material control
Chemistry spectrum analysis
Mechanical property
Metallographic analysis
Visual inspection
Ultrasonic testing
Magnetic testing
Radiographic testing
Dimension inspection
Penetrant testing
Leak testing
Hardness test
Micro-structure tester after heat treatment
Machining Ability
Our machining shop located in Qingdao,
using the latest CNC equipment to provide our customer with high quality products.
Horizontal and Vertical Machining Center
CNC lathe and normal lathe
CNC drilling and milling Center
Other assistant equipment
Wide application
Main products:
Precision Parts, Machining Parts, CNC Machining Parts, CNC Parts, CNC Turning Parts, Fixture, Anodized CNC Parts, Factory Made Machining Parts, Customized Precision Parts, OEM Machining Parts
The castings produced by us are widely used in various industries, such as construction vehicles, truck, trains, railways, forklifts, agricultural machinery, farm vehicle, mining equipment, marine hardware, shipbuilding machinery, power plant device, energy/power facility, petroleum equipment, engineering installation, food equipment, artificial intellegence, Medical instrument, aerospace facility, defense, and other mechanical equipments. We can produce all kinds of castings with high precision CNC machining according to customer's drawings/samples/requirements.
We are familiar with the various industrial standards, such as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.
Casting Service
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
Sino Industry offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. Sino Industry offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 3,000Kgs.
Stamping Service
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
Sino Industry-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
Sino Industry offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.
Machining Service
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
Sino Industry-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. Sino Industry-XBL specialized in high precise machining for small-middle-big metal components.
Sino Industry also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Advantages of Stainless Steel Casting
● Sizes: 0.1 in to 24 in
● Weights: a few grams to more than 50 pounds
● Surface: very smooth finish
● Tight tolerances
● Reliable process controls and repeatability
● Design and casting versatility
● Efficient production
● Affordable tooling
● Material variety
Quality Control
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)
5) Checking the goods after they are finished-----Outgoing quality control(OQC)
FAQ
Q: Are you a trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.
Q: How long is your delivery time?
A: Sample 3-7 days, tooling 30 days, mass production 3-45 days.
Q: Do you provide samples ? is it free or extra ?
A: Yes, the sample fee depends on the design, and the fee will be returned to your bulk order.
Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.
Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 30-45 days depends on quantity and part complexity.
Q: What is your terms of payment ?
A: 30% T/T in advance, balance before shippment.
Q: What information do you need for a quotation?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings with STEP or IGS or X_T format, and other requirements like surface treatment, quantity...etc.
Please send us enquiry by email along with technical drawings, indicating material grade, dimension, tolerance, machining demands, surface treatment, heat treatment, packaging, mechanical property requirements, etc. We will be glad to offer you a formal quotation upon receipt of your detailed requirements.
Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping
Q: What shall we do if we do not have drawings?
A. Upon reaching an agreement between both parties, please send us your sample, then we can do the reverse engineering or provide you better solutions. Also please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you.
Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before gotting your drawing and will never release it to third party without your written permission
Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the casting&machining progress.
Q: How to enjoy the OEM services?
A: Usually, based on your design drawings or original samples, we tender some technical proposals and a formal quotation to you, upon your approval, we satrt production.
